{"id":30870,"date":"2017-01-27T07:53:59","date_gmt":"2017-01-27T07:53:59","guid":{"rendered":"https:\/\/devel-www.alientech-news.com\/?p=30870\/"},"modified":"2018-07-09T09:57:34","modified_gmt":"2018-07-09T09:57:34","slug":"mercedes-benz-c-class-w204-220cdi-170ps","status":"publish","type":"post","link":"https:\/\/www.alientech-news.com\/en\/mercedes-benz-c-class-w204-220cdi-170ps\/","title":{"rendered":"Mercedes-Benz C-Class (W204) 220CDI 170PS"},"content":{"rendered":"<p>Today we propose an analysis for a better knowledge of our ECM Titanium software&#8217;s Drivers, available for <strong>Mercedes-Benz Class C (W204) C220 2200 CDI 170PS<\/strong> but especially for its 2.2L turbo diesel engine and the<strong> Delphi<\/strong> control unit used for management purposes. Model 204 is not certainly the last for Class C, we perfectly know this. The last is in fact 205, already released in 2014. But the <strong>OM651 DE 22 LA<\/strong> turbo diesel engine, today&#8217;s example, is used by Mercedes-Benz on a very wide range of vehicles and for an extended period of time.<\/p>\n<table class=\"tableizer-table\">\n<thead>\n<tr class=\"tableizer-firstrow\">\n<th>Model<\/th>\n<th>Model Code<\/th>\n<th>Fit out Period<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>CLA<\/td>\n<td>117<\/td>\n<td>2013-2015<\/td>\n<\/tr>\n<tr>\n<td>GLA<\/td>\n<td>156<\/td>\n<td>From 2013<\/td>\n<\/tr>\n<tr>\n<td>ML<\/td>\n<td>166<\/td>\n<td>From 2011<\/td>\n<\/tr>\n<tr>\n<td>SLK<\/td>\n<td>172<\/td>\n<td>From 2012<\/td>\n<\/tr>\n<tr>\n<td>A-Class<\/td>\n<td>176<\/td>\n<td>From 2012<\/td>\n<\/tr>\n<tr>\n<td>C-Class<\/td>\n<td>204<\/td>\n<td>2008-2015<\/td>\n<\/tr>\n<tr>\n<td>GLK<\/td>\n<td>X204<\/td>\n<td>From 2009<\/td>\n<\/tr>\n<tr>\n<td>C-Class<\/td>\n<td>205<\/td>\n<td>From 2014<\/td>\n<\/tr>\n<tr>\n<td>E (Coup\u00e9\/Cabriolet)<\/td>\n<td>207<\/td>\n<td>From 2009<\/td>\n<\/tr>\n<tr>\n<td>E-Class<\/td>\n<td>212<\/td>\n<td>From 2009<\/td>\n<\/tr>\n<tr>\n<td>CLS<\/td>\n<td>218<\/td>\n<td>From 2014<\/td>\n<\/tr>\n<tr>\n<td>S-Class<\/td>\n<td>221<\/td>\n<td>2011-2013<\/td>\n<\/tr>\n<tr>\n<td>S-Class<\/td>\n<td>222<\/td>\n<td>From 2014<\/td>\n<\/tr>\n<tr>\n<td>B-Class<\/td>\n<td>246<\/td>\n<td>From 2012<\/td>\n<\/tr>\n<tr>\n<td>GLC<\/td>\n<td>253<\/td>\n<td>From 2015<\/td>\n<\/tr>\n<tr>\n<td>V\/Vito-Class<\/td>\n<td>447<\/td>\n<td>From 2014<\/td>\n<\/tr>\n<tr>\n<td>Vito\/Viano<\/td>\n<td>639<\/td>\n<td>From 2010<\/td>\n<\/tr>\n<tr>\n<td>Sprinter<\/td>\n<td>906<\/td>\n<td>From 2009<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p>As a result, control unit <strong>Delphi<\/strong> <strong>CRD3.xx<\/strong> or <strong>DCM3.5<\/strong>, if you prefer, is also very common (in its versions), frequently equipped with this engine code. In the past, the original Delphi files created many difficulties to the &#8220;tuners&#8221; because of the poor knowledge of maps or the different change procedures compared to the &#8220;old and good&#8221; EDC16 Bosch units, which many less expert mappers still miss. But you know&#8230;the world makes progresses and the technology of ECUs and engines is continuously evolving. Therefore, it is better to keep abreast of the new developments.<\/p>\n<p>&nbsp;<\/p>\n<h3>Mercedes-Benz Class C<\/h3>\n<p>Class C model is available on the market since 1993, when the Mercedes-Benz brand was still part of the Daimler-Benz group with item code 202.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/mercedes_22CDI_W202.jpg\" \/><\/p>\n<p>From 1998 to 2007, the brand passed entirely under the control of DaimlerChrysler, precisely about two years before the release of model 203 (MY2000) and enough to see the development of 204 (MY2007) but not for its restyle in 2011.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/mercedes_22CDI_W203.jpg\" \/><\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/mercedes_22CDI_W204.jpg\" \/><\/p>\n<p>In fact, Mercedes-Benz belongs to <strong>Daimler AG<\/strong> since 2007, a group arising out from the separation of DaimlerChrysler. Version 205 was released in 2014.<\/p>\n<h3>Mercedes-Benz Class C third generation W204 (MY2011 facelift) and fourth generation W205 (MY2014)<\/h3>\n<p>As just said, model 2015 was first released in 2014 in five versions: W205 sedan, special V205 sedan, S205 station-wagon, C205 coup\u00e9 and A205 cabriolet.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/mercedes_22CDI_W205.jpg\" \/><\/p>\n<p>Compared to the previous model (204), only three versions were available: W204 sedan, S204 station-wagon, and C204 coup\u00e9. We have tested for you <strong>Class C (W204) C220 2200 CDI 170PS<\/strong> (168bhp\/125kW) with <strong>7G-Tronic Plus<\/strong> automatic shifting gearbox, which performs in a manner totally identical to the new Class C model (W205) C220d equipped with the same shifting gearbox.<\/p>\n<h3>Characteristics of Mercedes-Benz Class C (W204 MY2011 facelift) C220 2200 CDI 170PS<\/h3>\n<ul>\n<li>2L twin-turbo 4-cylinder in-line DOHC 16v (4 valves per cylinder)<\/li>\n<li>Fuel direct injection with Common Rail technology<\/li>\n<li>RWD (rear-wheel drive)<\/li>\n<li>7-speed automatic gearbox \u201c7G-Tronic Plus\u201d (Plus = with Stop&amp;Start device)<\/li>\n<li>170PS @3000-4200 rpm (168bhp\/125kW)<\/li>\n<li>400Nm @1400-2800 rpm (295 ft*lb)<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>2.2L OM651 DE 22 LA Engine<\/h3>\n<p>Mercedes-Benz uses a simple system to catalogue propellers mounted on vehicles:<\/p>\n<ul>\n<li><strong>OM<\/strong>: Oel-Motor.<\/li>\n<li><strong>651<\/strong>: three digits representing the engine version.<\/li>\n<li><strong>DE<\/strong>: fuel direct injection.<\/li>\n<li><strong>22<\/strong>: cylinder capacity in decilitres, or 2.2 litres.<\/li>\n<li><strong>L<\/strong>: intercooler.<\/li>\n<li><strong>A<\/strong>: turbocompressor.<\/li>\n<li><strong> red<\/strong>: additional acronym for reduced power versions.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>The engine in issue was used in 2008 for the first time, precisely on Class C 204 and later on other models. Problems connected with the PIEZOTEC Delphi injection system were immediately found on those versions performing at 170PS\u00a0 (168bhp\/125kW) and 204PS (\/150kW) higher powers. Also versions operating at reduced powers (OM651 DE 22 LA red) were not immune from that.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/OM651_DE_22_mercedes_22CDI.jpg\" \/><\/p>\n<p>Due to the high number of vehicles showing problems with injectors, a few engines controlled by Delphi CRD 3.xx PIEZOTEC were built. For these reasons, Mercedes Benz opted for inductive injectors (<strong>SOLENOID<\/strong>) again using a Delphi, first on low power versions and then on those performing at greater powers.<\/p>\n<p>Engine 2.2l OM651 22 LA is available in 2 mechanical configurations:<\/p>\n<ul>\n<li>Single turbo-compressor at 70kW, 80kW, 88kW, 95kW, 100kW, 105kW hp (OM651DE22LA red).<\/li>\n<li>Twin-turbo at these HP: 120kW, 125kW, 130kW and 170kW (OM651DE22LA).<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>DCM3.5 or CRD3.xx Delphi engine control unit<\/h3>\n<p>First of all, it is worth clarifying why Delphi control units installed on the Mercedes-Benz group apparently have two nomenclatures. It is necessary to say that Delphi uses the DCM3.5 code only to refer to the generation. It can be compared to the EDC17 abbreviation by Bosch.\u00a0 This information is not shown on the control unit tag, where on the contrary it is possible to read the code CRD3.xx plus the type of injectors in use. <strong>PIECOTEC<\/strong> for piezo-electric injectors, and <strong>SOLENOID<\/strong> for traditional inductive-control injectors. If we continue with the previous correlation with Bosch, they can be compared to the EDC17CP and EDC17C codes.\u00a0 Remember that CRD3 and the following two digits <u>represent the nomenclature used by the manufacturer Mercedes-Benz and not by Delphi<\/u>.<\/p>\n<p>&nbsp;<\/p>\n<h3>Characteristics of ECU Delphi CRD3.xx<\/h3>\n<ul>\n<li><strong>C<\/strong>ommon<\/li>\n<li><strong>R<\/strong>ail<\/li>\n<li><strong>D<\/strong>irect-injection<\/li>\n<li><strong>3<\/strong><\/li>\n<li><strong>.xx<\/strong><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>We should spend some words more on the meaning of the last two digits, generically represented with letters xx. They refer to the specific version of the Delphi ECU. Like EDC17CP46 or EDC17CP57 and EDC17C66. The ECU mounted on the vehicle we have tested is a <strong>CRD3.10 SOLENOID<\/strong>.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ecu_mercedes_ecu-delphi-crd3.jpg\" \/><\/p>\n<p>&nbsp;<\/p>\n<h3>How to read this control unit<strong><br \/>\n<\/strong><\/h3>\n<p>Alientech offers two options: operating via the OBDII with <a href=\"http:\/\/www.alientech-tools.com\/en\/kessv2\/\" target=\"_blank\">KESSv2<\/a>, or opening the ECU and connecting <a href=\"http:\/\/www.alientech-tools.com\/en\/ktag\/\" target=\"_blank\">K-TAG<\/a><\/p>\n<p>&nbsp;<\/p>\n<h3>With KESSv2<\/h3>\n<ul>\n<li>In the CAR list, select: Brand \u201cMercedes\u201d, Model \u201cC (W204)\u201d, Version \u201cC220 2200 CDI\u201d and Family 350.<\/li>\n<li>Protocols button, select: OBDII and Family \u201cMERCEDES DELPHI CRD3.XX CAN\u201d or Number \u201c350\u201d.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>Posizione OBDII Mercedes-Benz C-Class (W204 MY2011 facelift)<\/h3>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/OBD_mercedes_22cdi.jpg\" \/><\/p>\n<h3>With K-TAG<\/h3>\n<ul>\n<li>In the CAR list, select: Brand \u201cMercedes\u201d, Model \u201cC (W204)\u201d, and Family 808.<\/li>\n<li>Protocols button, select: \u201cBOOTLOADER TRICORE\u201d and Control Unit \u201cDELPHI CRD3.XX\u201d or Family 808.<\/li>\n<\/ul>\n<p>The correct Plug-In is number &#8220;808&#8221;.<\/p>\n<p>&nbsp;<\/p>\n<h3>Position of the ECU on Mercedes-Benz Class C (W204 MY2011 facelift)<\/h3>\n<p>To easily detect the Delphi CRD3.xx control unit, just remove the top cover of the engine. Impossible to go wrong&#8230;Isn&#8217;t it?<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/view_mercedes_ecu-delphi-crd3.jpg\" \/><br \/>\nBelow is the photo of the control unit already open (TriCore TC1797 IROM microcontroller). It is not complicate to open the ECU. Remember to remove the silicon on the edges on the control unit and to apply new silicon. The container features two hollows next to the connector, where the screws are secured. If silicon is not enough, the printed circuit can be exposed to humidity.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ecu-delphi-crd3.jpg\" \/><\/p>\n<p>&nbsp;<\/p>\n<h3>ECM Titanium Drivers<\/h3>\n<p>Here we come to the most interesting part. Before describing the new maps available for the Delphi CRD3.xx files, we want to remind that updates we make periodically are often connected to the information reported by our customers. Who has been working with Alientech for many years knows that we operate to meet the most of requirements from our customers. Below are the maps now available on updated drivers.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM_Titanium_List_mercedes_22CDI.jpg\" \/><\/p>\n<p>Compared to the past, it will be easier now for Delphi files to understand the meaning and use of each map.<\/p>\n<p>Maps listed below show the following units of measurement:<\/p>\n<ul>\n<li>[Nm] for <strong>engine torque <\/strong>axles and maps.<\/li>\n<li>[%Trq] for <strong>engine torque <\/strong>axles and maps expressed in percentage.<\/li>\n<li>[km\/h] for the management of <strong>speed limits<\/strong>.<\/li>\n<li>[mbar] for <strong>turbo pressure <\/strong>axles and maps.<\/li>\n<li>[%DutyCyc] for<strong> variable geometry control <\/strong><\/li>\n<li>[mg\/Stk F] for <strong>fuel quantity <\/strong>axles and maps.<\/li>\n<li>[us] for <strong>injection time control <\/strong><\/li>\n<li>[deg BTDC] for <strong>injection phase control <\/strong><\/li>\n<li>[bar] for<strong> Rail pressure control <\/strong><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>Let&#8217;s observe in detail some maps, but do not be surprised if especially torque limit values do not exactly correspond to those declared by the manufacturer. We have learnt from VAG that often one cannot totally rely on data declared by parent companies&#8230;<\/p>\n<p>&nbsp;<\/p>\n<h3>#5 and #7 Torque Limiter<\/h3>\n<p>Many of you know how important torque limiting maps are.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM_Titanium_torque_limiter_mercedes_22CDI.jpg\" \/><\/p>\n<p>You can notice that the maximum value of 415 Nm is slightly above 400 Nm stated, while the engine rev range [RPM] &#8211; where available &#8211; completely corresponds to what Mercedes-Benz declares for Class C W204, equipped with the 7G-Tronic Plus gearbox. Remember the map which always contains the limit with the lower value is the one that really obstacles Tuning operations.<\/p>\n<h3><\/h3>\n<h3><strong>Maximum Torque Limiter f(APS)<\/strong><\/h3>\n<p>The following is a torque limiter that depends on engine revolutions [RPM] and on turbo pressure measured on the intake manifold [mbar Turb]. The maximum value represented is 570 Nm.<\/p>\n<p><a href=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM-Titanium_maximum_torque_limiter_mercedes_22CDI.jpg\" target=\"_blank\"><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-25270\" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM-Titanium_maximum_torque_limiter_mercedes_22CDI.jpg\" width=\"1448\" height=\"213\" \/><\/a><\/p>\n<p>It is often possible to understand what is the limit to increases, based on maps including the upper limit value.<\/p>\n<p>&nbsp;<\/p>\n<h3>Turbo pressure #1<\/h3>\n<p>Have you ever wondered how much pressure can reach a 170 PS Twin-Engine?<\/p>\n<p><a href=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM_titanium_turbo_pressure_mercedes_22CDI.jpg\" target=\"_blank\"><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-25270\" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM_titanium_turbo_pressure_mercedes_22CDI.jpg\" width=\"1889\" height=\"404\" \/><\/a><\/p>\n<p>It is not the case to further increase it to increase power. Limits to the performance of a turbo diesel engine often depend on the engine torque or on the quantity of fuel injected.<\/p>\n<p>&nbsp;<\/p>\n<h3>Quantity of fuel injected f (RPM, Trq)<\/h3>\n<p>To know the quantity of fuel injected to maintain the desired torque level, you just have to read this map.<\/p>\n<p><a href=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM_Titanium_calculated_engine_torque_mercedes_22CDI.jpg\" target=\"_blank\"><img decoding=\"async\" loading=\"lazy\" class=\"aligncenter wp-image-25270\" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM_Titanium_calculated_engine_torque_mercedes_22CDI.jpg\" width=\"1200\" height=\"304\" \/><\/a><\/p>\n<p>It is clear that with the stated 400 Nm value, the quantity injected is slightly above 80mg\/Stk F.<\/p>\n<p>&nbsp;<\/p>\n<h3>Injection time<\/h3>\n<p>For the most of Euro5 and Euro6 diesel engines, it is not necessary to change the injection time map, especially if you have already increased the Rail pressure. You can observe that the axle of this map showing the fuel pressure reaches 2175 bar. So the map is already structured to manage Rail pressures exceeding the original 1800 bar.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-25270 \" src=\"http:\/\/www.alientech-tools.com\/wp-content\/uploads\/imagesnews\/27_01_2017\/ECM_Titanium_injection_time_mercedes_22CDI.jpg\" \/><\/p>\n<p>If you merge the information about the maximum quantity of fuel injected of 80 mg\/Stk F shown on the <strong>Quantity of Fuel injected f (RPM, Trq)<\/strong> map, and the maximum <strong>Rail pressure<\/strong> of 1800 bar, you can understand how high is the original injection time. Exactly 12000 micro-seconds!<\/p>\n<p>At this point, you only need to find a Mercedes-Benz vehicle mounting a Delphi CRD3.xx control unit, and practice what you have just learnt. We hope we have satisfied even this time your thirst for knowledge.<\/p>\n<p>To next news!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Today we propose an analysis for a better knowledge of our ECM Titanium software&#8217;s Drivers, available for Mercedes-Benz Class C (W204) C220 2200 CDI 170PS but especially for its 2.2L turbo diesel engine and the Delphi control unit used for management purposes. Model 204 is not certainly the last for Class C, we perfectly know [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":25453,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_mi_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0},"categories":[10],"tags":[18,19,1280,21,22,1281],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.10 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Mercedes-Benz C-Class (W204) 220CDI 170PS - Alientech News &amp; Blog<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alientech-news.com\/en\/mercedes-benz-c-class-w204-220cdi-170ps\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Mercedes-Benz C-Class (W204) 220CDI 170PS - Alientech News &amp; Blog\" \/>\n<meta property=\"og:description\" content=\"Today we propose an analysis for a better knowledge of our ECM Titanium software&#8217;s Drivers, available for Mercedes-Benz Class C (W204) C220 2200 CDI 170PS but especially for its 2.2L turbo diesel engine and the Delphi control unit used for management purposes. 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